Asset Management And Integrity
In the dynamic landscape of strategic industries such as mining, gas, and oil, efficient asset management and integrity has become a critical pillar to ensure long-term sustainability and profitability.
OBJECTIVES:
Maximize asset availability and reliability: Our primary goal is to optimize asset performance throughout their lifecycle, ensuring their operational availability and reliability
Minimize the risk of failures and accidents: We work to identify and mitigate the risks of failures, which helps prevent accidents and protect the health and safety of workers, as well as the surrounding environment.
OUR SCOPE IS:
Regulatory and Compliance Inspections: Periodic inspections to ensure compliance with regulatory and normative standards in the strategic industry. This would include safety, environmental and quality inspections as appropriate.
Asset Integrity Assessment: Detailed inspections to assess the structural and functional integrity of assets. This could include visual inspections, non-destructive testing, and material analysis to detect potential defects, corrosion, or wear.
Data Analytics and Reporting: Advanced data analytics to collect, analyze, and present data on asset health and performance trends. This would help customers make informed decisions about maintenance and asset management.
1). Equipment Inspection and Certification
The Critical Equipment Inspection and Certification service stands as a fundamental pillar in comprehensive asset management, providing companies with the peace of mind of having a team of experts dedicated to ensuring the reliability and regulatory compliance of their most vital systems.
- Inspection of Mobile Cranes under ASME B30.5
- Overhead Crane Inspection Under ASME B30.2
- 9 Sling Inspection
- ASME B30.26, B30.10 Lifting Accessories Inspection
- Conveyor and Lifting Machine Inspection
- Overhead Cranes
- Container Lifts
- Lifting Element Inspection
- Slings (Synthetic, metallic, chain, etc.)
- Shackles
- Cancamos
- Hooks
- Tensors
- Winches
Drone inspection
In the age of technological innovation, the utilization of drones has revolutionized numerous industries, providing efficient, accurate, and cost-effective solutions in a variety of fields, from agriculture to construction.
Drone inspection services offer an innovative and efficient alternative to traditional manual inspection methods. By integrating advanced drone technologies, such as high-resolution cameras, thermal sensors, and 3D mapping systems, detailed and accurate data can be obtained from hard-to-reach or dangerous areas for workers.
CUSTOMER BENEFITS:
Efficiency: Drones can cover large areas in a short amount of time, allowing for faster and more efficient inspections compared to traditional methods.
Safety: By eliminating the need for workers to perform inspections in hazardous locations, the risk of workplace accidents and injuries is reduced.
Accuracy: Advanced drone technology allows detailed data to be captured with pinpoint accuracy, ensuring accurate assessment of inspection conditions.
Cost-effectiveness: Although the initial investment in drone technology can be significant, in the long run, drone inspection services are often more cost-effective than traditional methods, as they require less labor and time.
STRATEGIC PROJECTS:
Infrastructure: Drones can be used to inspect bridges, roads, power transmission lines, and other critical infrastructure elements, identifying any damage or deterioration that may pose a safety risk early.
Construction: In construction projects, drones can monitor work progress, identify potential problems, and perform safety inspections on a regular basis, improving efficiency and reducing costs associated with delays and errors.
Energy: In the energy industry, drones can inspect facilities such as oil rigs, wind farms, and solar power plants, identifying potential problems and improving operational safety.
Shipping and Ports: Drones can examine port structures, such as docks, cranes, and pillars, identifying damage or deterioration that may affect safety and operational efficiency.
Mining: Drones can monitor the progress of extraction, equipment operability, and environmental management, allowing for more informed and efficient decision-making.
- Inspections and mapping of Wind Farms, Solar
- Drilling rigs and offshore platforms (oil & gas)
- Oil & Gas Line Monitoring, Mining-Pipeline, Aque-Pipeline
- Mining infrastructure inspections
- Material stock monitoring
- Photogrammetry and 3D modeling
- Thermography
- Photogrammetry
- Lidar Scanning, 3D Modeling
- Remote Visual Inspection
Our service scopes are:
Maintenance and Reliability Management
- Development of predictive and preventive maintenance strategies.
- Criticality analysis and prioritization of industrial assets.
- Implementation of RCM (Reliability-Centered Maintenance) methodologies.
- Failure Mode and Effects Analysis (FMEA/FMECA).
- Condition monitoring in rotating and electromechanical equipment.
- Optimization of critical spare parts and asset inventory management.
Asset Lifecycle Management
- Evaluation of remaining useful life in critical equipment.
- Implementation of condition-based maintenance (CBM) strategies.
- Reliability, Availability, and Maintainability Analysis (RAM Analysis).
- Asset inspection for certification and regulatory compliance.
- Planning and control of plant shutdowns and large maintenance.
- Asset management audits according to ISO 55000.
Structural Integrity Assessment
- Visual and borescopic inspection of metal structures and electromechanical equipment.
- 3D laser scanning and point cloud generation for geometric verification.
- Analysis of deformations in tanks, pipes and support structures.
- Finite element evaluation (FEA) on critical components.
- Fatigue and load studies in high-wear equipment.
Mechanical and Material Integrity
- Inspection of welds and joints in piping, tanks and pressure vessels.
- Evaluation of corrosion and thickness loss in pipes and electromechanical equipment.
- Detection of cracks and discontinuities in materials with Non-Destructive Testing (NDT).
- Analysis of mechanical failures in structural and machinery components.
- Load and stress testing on critical structures.
Critical Asset Condition Monitoring
- Analysis of vibrations in engines, pumps, compressors and turbines, ore transport belts.
- Infrared thermography in substations, electrical panels and mechanical equipment, mineral transport belts.
- Lubricant analysis and monitoring of wear particles.
- Alignment monitoring and dynamic balancing in rotating machinery.
- Inspection of couplings, gears and power transmission.
Integrity Management in Fluid Transport Systems
- Integrity inspection in aqueducts, pipelines and oil pipelines.
- Evaluation of internal and external corrosion in process pipes.
- Pressure testing on industrial pipes and valves.
- Leak detection in conduction systems using ultrasound.
Corrosion Control & Cathodic Protection
- Monitoring of cathodic protection systems in metal structures.
- Evaluation of corrosion under insulation (CUI) in pipes and thermal equipment.
- Inspection of anti-corrosion coatings and industrial paint.
- Thickness measurement of coatings and galvanizing.
Specialized Asset Integrity Testing
- Leak tests on storage tanks and vessels.
- Hydrostatic and pneumatic tests on pipes and pressure equipment.
- Leak detection using trace gas and ultrasound testing.
- Stress simulation and fatigue analysis in critical equipment.
